Adhesive tape solutions for EV battery cell connection systems

Avery Dennison offers adhesive tape options for EV battery cell connection systems (CCS). These tapes provide high-temperature dielectric protection, bond securely to inorganic thermal and flame barriers, and can be used to have single-layer laminated cell connection system designs.



Pressure-sensitive adhesive solutions offer multiple advantages for cell connections systems

Cell connection systems are critical for EV safety and performance. Avery Dennison pressure-sensitive adhesive tapes for cell connection systems feature the following elements:

  • High temperature-resistant adhesives
  • Flame-retardant adhesive options
  • Vibration absorption tuned to minimize stress into sense lines and connection points
  • 600+ V CTI values (up to 1000V)
  • Materials that eliminate injection molded carriers
  • Adhesives can have a single-layer, laminated design that eliminates a topsheet
  • Ability to customize solutions to fit application needs


Featured products


FT 8065

FT 8065

A single coated tape construction featuring a proprietary stretch facestock designed to accommodate a wide range of needs and pain points for electrical insulation in battery packs. 

Key benefits
  • Enables composites to pass UL 94 and other flammability requirements
  • Bonds well to low surface energy substrates and foams
  • Adds dielectric strength and flame retardance where electrical insulation is needed to protect materials from high voltages and arcing

ES 3507

ES 3507

High-quality ceramic fiber composite material with good fire resistance and insulation properties. Can withstand high-temperature impact of 800°C. Features a permanent, acrylic based adhesive.

Key benefits
  • Excellent die-cut, peel properties, and excellent sealing properties
  • Very high heat resistance and flame resistance
  • Excellent tear resistance, high temperature resistance, and dimensional stability
  • Suitable for various insulation applications
  • Exceptional resistance to corrosion

FBA 8960

FBA 8960

FBA 8960 is a 4.0 mil double-coated polyester with a modified acrylic adhesive. It bonds well to low surface energy materials and has good foam bonding properties.

Key benefits
  • Dimensional stability and good die cutting characteristics
  • Strong bond to low surface energy materials and good foam bonding performance
  • Good heat resistance