Understanding EVSE charging stations: Components and functionality

The typical public EV charging station includes several components: A branded, weatherproof kiosk mounted on a concrete slab; a digital display and control buttons; readers for access and credit cards; a charging cable and connector plug; and communication equipment, such as a wifi antenna. Nearby is equipment such as a transformer, and infrastructure such as parking, lighting and signage.

EV owners want to charge and be on their way quickly, so they count on these components to work flawlessly. EV charging station manufacturers can rely on our PSA tape solutions to help them meet that expectation.

How EV charger manufacturers leverage adhesives in design

EV charging station manufacturers can use PSA solutions for a wide range of applications. 

  • Gaskets and seals
  • Display mounting
  • Mounting of parts and components
  • Overlay and membrane touch
  • Structural damping
  • Electrical insulation
  • Safety and warning labels
  • Pump branding and directional signage
  • Enhancing pump, pathway and hazard visibility

We’ll also work with EV charging station manufacturers to create customized tape, label, graphics and reflective constructions that address unique needs.

Adhesive tape requirements during EVSE installation


EV charging solutions need to be easy to use, robust and versatile. PSAs provide these advantages. For EV charging station manufacturers, PSA materials offer “peel and stick” ease, and many adhesives are highly repositionable. They provide a long-lasting bond and are engineered to withstand exposure to UV light, moisture and temperature extremes. And because they don’t have the limitations of less versatile bonding materials, PSA tapes provide greater design freedom.

And PSA solutions, whether off-the-shelf or customized, are easily scalable to meet EV charging station manufacturers’ production needs. 


Improve durability

High-performance PSAs provide a long-lasting bond, and are engineered to withstand exposure to UV light, moisture, and temperature extremes. Tapes can be used to seal and fill gaps to help prevent ingress of moisture and other contaminants, helping reduce charging station downtime while increasing service life.

 

Boost dielectric strength

The Avery Dennison Volt Tough™ portfolio includes single- and double-coated tapes that incorporate dielectric films. These materials and adhesives are tested for breakdown voltage and dielectric strength requirements using GB/T 1408.1-2016 and ASTM D3755 test methods.


Optimize design and assembly

An alternative to mechanical fasteners and wet glue systems, PSA tapes offer “peel and stick” simplicity and can easily be repositioned. These lightweight, thin materials offer design freedom, reduce weight and promote sustainability. Our stampable dielectric solutions can be applied to a metal blank prior to stamping, helping to streamline workflows.

Gasket and adhesive solutions for EV charging station protection

Effective gasketing is crucial in EV charging station manufacturing. Gaskets prevent the ingress of water and other contaminants, protect sensitive electronics, help prevent unscheduled maintenance, and help lengthen station life. 

Durable PSA tapes can be paired with high performance gasketing materials, including foam, felt and rubber. These EV charging solutions provide the assurance that manufacturers need.

Supporting sustainability goals of EV charging manufacturers


PSA solutions promote sustainable manufacturing in several ways. They can be converted to precise shapes and sizes, creating little to no material waste. They can usually be applied at room temperature and in just a few steps, reducing overall energy use. And because of their light weight, PSA tape bonding solutions make charging station components easier to transport from the factory to their destination, saving fuel and reducing emissions.

Choosing the right adhesive tape supplier for EV charging station projects

Modern adhesives are sophisticated and diverse. And the technology continues to evolve to provide new and enhanced benefits. The PSA tape value chain, meanwhile, has multiple players. The adhesive manufacturer, a functional material manufacturer, and a converter can all play a role in developing a PSA solution.

So it’s essential that EV charging station manufacturers find adhesive tape suppliers that can navigate these dynamics. Avery Dennison does so, routinely, for product manufacturers in numerous industries. And our innovative product portfolio is just the start of all we offer. 

Collaboration 

  • New product development for developing custom solutions for specific applications 

  • Business development and specification support for emerging applications 

  • Application engineering and technical support 

  • Global reach 

Testing 

  • ISO 9000 certified and ISO 17025 accredited laboratory 

  • Industry-standard testing and custom application testing 

  • Mechanical and analytical testing capabilities 

  • PSA bulk property testing (peel, tack and shear) 

  • Environmental conditioning (temperature, humidity, UV, chemical and more) 

We welcome the opportunity to work with you to develop custom solutions. You’ll enjoy access to testing facilities and subject matter experts who understand your challenges. We can work together to produce one-of-a-kind products that help give your business an edge.

Future outlook: Adhesive tapes in high-power EV charging applications


More electric vehicle charging station manufacturers are becoming familiar with the many applications and benefits of PSA tape solutions. So we expect adoption of PSAs to continue to rise in the industry. 

Now is a great time to explore the many advantages of PSA tape solutions for your EV charging station designs. 



Featured products

FT 1126

FT 1126

FT 1126 is designed for applications requiring an acrylic adhesive for laminating to polyether and polyester urethane foams where high initial tack and adhesion are required.

Key benefits
  • Highly conformable to curved or irregular surfaces

  • Strong bond to low surface energy materials and good foam bonding performance

  • Good heat resistance

  • High tensile strength and tear resistance with excellent die cutting performance


FM 2333

FM 2333

FM 2333 is a 36 mil double-coated white polyethylene foam with a modified acrylic adhesive. Bonds well to low surface energy materials and can fill gaps. Commonly used in general industrial foam applications.

Key benefits
  • Dimensional stability and good die cutting characteristics
  • Strong bond to low surface energy materials
  • Good heat resistance
  •  Gap filling properties and good conformability
  • High tensile strength and tear resistance with excellent die cutting performance

FT 0333

FT 0333

A single coated tape construction featuring Flame Tough acrylic PSA. This product is designed for electrical insulation applications where flame retardancy is a need. 

Key benefits
  • White, opaque facestock for camera system detection
  • Flame retardant acrylic PSA to enable components to pass UL94V-0
  • Thin construction (2.0mil) to enable higher energy density
  • Dielectric strength (AC), 4.0 kV