Driving Innovation in Automotive Mirror Bonding
Avery Dennison adhesive products and technical expertise can help you put your competition in the rearview mirror. Read and learn how.
Smarter bonding solutions powering the future of printed electronics, wearables, and smart devices.
Flexible Hybrid Electronics (FHE) combines the performance of traditional rigid electronic components with the flexibility of printed electronics. This innovative technology creates electronic circuits by printing dielectric, conductive, and semi-conductive layers on flexible substrates, with the ability to mount rigid components such as microcontrollers. Avery Dennison Performance Tapes provides specialized pressure-sensitive adhesive solutions designed to address the unique challenges of FHE manufacturing and assembly.
Flexible Hybrid Electronics represent the evolution of electronics manufacturing, allowing circuits to bend and conform to different shapes while maintaining functionality. This requires specially engineered adhesive solutions that work seamlessly with printed electronic inks and components.
Avery Dennison Performance Tapes' solutions address all three critical components of Flexible Hybrid Electronics:
These specialized inks form the electrical pathways in printed electronics, with each type offering different levels of conductivity, flexibility, performance and cost-effectiveness.
The substrate is the foundation of flexible electronics, providing mechanical support while allowing the necessary flexibility for the application.
These printing methods deposit conductive and functional materials in precise patterns to create electronic circuits on flexible substrates.
Avery Dennison Performance Tapes develops pressure-sensitive adhesive systems specifically tested for compatibility with these essential elements, ensuring optimal electrical performance and mechanical reliability throughout the product lifecycle. Without compromising on any additional key functionalities/requirements in the application.
Flexible Hybrid Electronics offer significant advantages over traditional rigid electronics, including simpler manufacturing processes, more sustainable materials, lower production costs, and the ability to conform to various shapes and surfaces.
The ongoing expansion of the Internet of Things (IoT) has created new applications within industries for printed electronics. These technologies enable smart homes, healthcare products, and advanced solutions for mobility and connectivity. Driven by digitization and IoT, the printed electronics market is accelerating with shorter product life cycles and changing customer requirements.
Positive Temperature Coefficient (PTC) heater technology represents one of the most promising applications for Flexible Hybrid Electronics, particularly in automotive, consumer, and industrial markets.
As temperature increases, the material's resistivity increases
Increasing resistivity leads to lower power consumption
Physical mechanism: expansion of binder/resin interrupts conductive tracks
Percolation threshold: material switches from conductive to insulating state
Self-limiting temperature regulation without thermal cut-off mechanisms
Energy-saving operation that adjusts power consumption automatically
Self-adaptive power distribution across the heating area
Improved safety and reliability for heating applications
Automotive seat heating
Home appliance heating elements
Floor heating systems
Battery thermal management systems
Defrosting and defogging applications
Avery Dennison Performance Tapes provides specialized adhesive solutions designed specifically for PTC heater assembly, ensuring optimal thermal transfer, electrical performance, and long-term reliability in demanding environments.
Pressure-sensitive adhesive (PSA) tapes play a critical role in the assembly and performance of Flexible Hybrid Electronics. Avery Dennison Performance Tapes has developed specialized formulations designed specifically for compatibility with printed electronic components.
Strong adhesion on PET, PC and PU films commonly used in flexible electronics
Strong chemical and environmental resistance to ensure durability in various conditions
Good balance between peel and shear properties for reliable performance
Compatible with conductive inks with minimal impact on electrical characteristics
Transfer tapes (MS 21091, MS 21092)
Double-coated PET (MS 70003, MS 70006, MS 70009, FT 7397)
Single-coated PET (MS 0387, MS 0392, FT 0300)
Transfer tapes (FT 2150, FT 2151)
Double-coated PET (FT 7349, FT 7352)
Double-coated scrim (FT 7961)
Double-coated non-woven (FT 7250)
Transfer tapes (FT 21182, FT 21183)
Double-coated PE foam (FM M2705, FM M2713, FM M2757)
This comprehensive testing ensures our adhesive solutions maintain electrical performance throughout the product lifecycle.
The market for flexible electronics is growing rapidly, and our team is dedicated to developing and pairing the right specialized adhesive solutions needed to support new applications and manufacturing methods.
With the Internet of Things in full expansion, Flexible Hybrid Electronics are becoming increasingly important across multiple industries to stay connected, data gathering, and ensure manufacturing efficiencies.. Avery Dennison Performance Tapes is committed to supporting this growing market with innovative adhesive solutions.
Application & Technical Service Engineer
Jarne Machiels is the Application & Technical Service Engineer responsible for Germany as well as (Automotive) Electronics Market at Avery Dennison Performance Tapes Europe. Thanks to his previouses roles in the printing - and adhesive tape converting industry, he has an extensive know-how to understand your technical needs for each application. In parallel, Jarne focuses on technical innovation within Avery Dennison - being expertised in (printed) electronics, heating applications and automotive safety systems.
jarne.machiels@eu.averydennison.com
www.linkedIn.com/in/jarne-machiels